Warehouse efficiency is really important in today’s fast moving economy. It is vital for all kinds of industries, particularly e-commerce. One of the most crucial elements of the operations is the racking systems. They could be the difference between success and failure. It is absolutely vital to choose the right type for individual warehouses, considering the type of products and operational specifics. Then, if you decide you want to use ERW tubes to create systems, you need to order quality products like the ones you find at Union Steel Tubes.
Three options
Broadly, there are three different types of warehouse racking solutions. They differ greatly in terms of the individual components and performance.
The first option is structural racking. It is a popular choice because the systems can offer really impressive capacities and work well in demanding environments. The components here start off as strips of steel. Using heat and rollers, a fabricator can effectively adapt them to create C channel or angular profiles, depending on the design. That is one of the easiest ways to identify this kind of system; the components tend to be open.
The second option is tube racking. The key thing here is the components are tubes rather than open channels. This significantly improves the system’s structural integrity, capacity, and durability. Most notably, the tubing can provide protection against seismic activity. Tube racking is a very popular choice for high traffic, fast moving warehouses. If you want quality ERW tubes for racks, you can rely on us.
Finally, we have roll form racking. It is an interesting alternative. The key thing is it uses lower grade steel, so it has a smaller capacity. The manufacturing process is similar to structural racking, including the use of rollers to create components. However, the forming is done at room temperature. Crucially, this is a great choice for racking if you are dealing with lighter loads. It also offers easier assembly, disassembly, and reconfiguration.
What type of racking to choose?
Our look at the three different types of system above should give you some idea of when to choose each one. However, there are a few key things to consider before you commit to one type or another.
Firstly, always keep in mind what type of load capacity you need. If you deal in heavier products, such as white goods or automotive parts, you will need racking able to support a higher load, such as ERW tubes. It is always better to be cautious here; don’t overload any kind of racking system or you could have a serious accident on your hands.
Second, think about the setting. The UK has relatively little seismic activity, and generally it doesn’t cause much damage. It is still worth considering though, especially if you are in areas that do get more activity.
Next, have a good look at your operations. If there is a risk of heavy vehicles like forklifts or trucks colliding with racks, it is best to choose more durable ones. This will maximise stability and safety.
Finally, the last thing to look at is the cost. Naturally, it costs more for systems with a higher load bearing capacity. Think about what will work for your budget, but don’t cut corners or you risk creating hazards.
Talk to us about ERW tubes
Union Steel Tubes knows how fantastic steel tubing can be, especially for structural applications like racking and scaffold. It can support impressive loads. With techniques like tube bending and end forming you can also adapt sections to match all kinds of designs.
If you want to order high quality ERW tubes for any kind of application, we have a really incredible selection. There are several shapes, as well as a massive selection of sizes. We cut to length in house to suit any specifications. You can also choose different finishes, including galvanised if you need more corrosion resistance.
So, contact us today to discuss your needs.
